How
to install
your AtoZ rockers
By yzergod
Well,
the
day had come and my rockers from AtoZ
Fabrications
had finally
arrived. I was like a kid who knew he was getting a
new bicycle! I prepared my TJ by washing the area the rockers were
going to be
installed on (not the whole Jeep as that would have taken too much
valuable
install time) and gathered the needed tools.
Here
is a
“before” picture of the yzership
with
my newly cleaned rocker area…

Here
are
my pre-drilled and counter sunk, primered rockers fresh out of the
package,
ready for paint…

Upon
close inspection, I was quite pleased with the quality and beefiness of
the AtoZ
rockers. I
was extremely pleased with the step bars and
the counter-sunk holes! After exhaustive research (staring at my
options in
Home Depot), I chose Rust-oleum “Hammered” in
black. Here
is a pic of what I
picked…

After
several coats, I was pleased with the color and finish. Hopefully,
touch ups
will only require a quick spray from the can. The first couple of coats
with this
paint left tiny pinholes that showed the primer color. This is normal
for this
paint. Here is a pic of the first coat with the pinholes…

And
here
is a pic of the finished paint job…

Once
the
paint was dry (actually, the next day) it was time to install the
rockers. I
gathered up the needed tools.
Here
is
what I needed for the install:
-
Drill
& bits
-
Allen
wrench
-
Socket
wrench
-
HiLift
jack
Some
additional items I got were:
-
Tube
of silicon caulk & caulk gun
-
12
fender washers
-
7
feet of 1” wide tread grip tape
The
first
thing I did was to put a rocker onto where it goes on the Jeep with the
HiLift
jack. I stuck a piece of foam rubber between the jack and the rocker to
keep
from chipping up the great paint job I laid on the rocker. Once I got
it into position
(a helper is great to have here), I drilled pilot holes where the
boltholes are
supposed to go. Take care to center the rocker between the fender
flares. Here
is a pic of the rocker on the jack in position…

After
the
pilot holes were drilled, I took the rocker off and drilled the holes
to fit
the 5/16ths
bolts that were included in the package. Note in
this
next picture the giant gouge in the fender flair. This is due in part
because
the rockers are beefy, 25+ pounds each. The other part is because I was
working
by myself and lost a good hold. Here is the gouge with a drilled out
bolt hole…

Here
is
the bolts/hardware ready for install…

You
can
barely see in the picture in the hardware bag is a dozen 5/16ths
fender washers that are about the size of a silver dollar. Included
from AtoZ
are regular
washers but since I wheel my Jeep hard, I
wanted the extra security of the fender washers. Especially if I use my
rockers
as an attachment point for a yank strap! Here is an inside view of the
untightened
bolts…

Something
else I decided to do was to put some clear 100% silicone caulking on
the inside
of the rockers (where they meet the body of the Jeep) and the
boltholes. I
added the silicone since my Jeep body had some damage in that area and
I didn’t
want to worry about rust. The silicone should keep the rust at bay and
prevent
sand and such from working behind the rocker. Once attached (again a
helper
works wonders at this point), I tightened the bolts from the center of
the
rocker outward. Here is the finished installed rocker…

These
rockers wrap under the Jeep to protect the body from damage when
smacking down
on an obstacle. The next pic shows how the rocker protects
underneath…

Next,
I
wanted some tread tape on the step rails to prevent family members from
doing a
header into the Jeep when the elements include mud or wet stuff. My
local
hardware store sells 3M-brand tread tape for $1.29 a foot. A good
investment in
my mind as kids (or short mother-in-laws) teeth aren’t cheap
to
replace! Here
is a pic of the tape ready for install…

Here
is a
picture of the tape installed…

The
last
major part of the install was to apply the great decals included with
the kit.
Notice how close the silver decal matches the silver factory Jeep
decal! I ordered
yellow decals as well and used those underneath to add a bit of a
shadow. Here
is where and how they ended up…
My
suggestion would be to apply the decals, tread tape, and then put on a
good
coat of wax.
A quick wash and wax job
and with the new rockers, my Jeep looks like a million bucks!! Here is
the
“after” picture…

I
am
extremely pleased with the fit and finish of the rockers and the great
service
of AtoZ
Fabrications!!
Thanks,
ZachV!!
Copyright
© 2004
yzergod. All rights reserved.